化肥行业溯源方案Tracing scheme:
国务院公布的《关于进一步深化化肥流通体制改革的决定》对于建立化肥追责制度,明确提出“实现化肥行业质量安全信息可追溯系统”更好的维护农民的利益。五盾化肥二维码追溯系统,解决化肥企业,生产、仓储、运输、销售等各个环节管理。化肥是与农民天天打交道的产品,而他们又是社会最基础的劳动人民,文化程度不高,容易上当受骗。假冒复合肥、以次充好、偷换包装等问题比比皆是。如何让农户简单快捷的辨识产品真伪,让企业有效控制渠道窜货,同时能有效对质量的把控与问题产品追责任呢?The " Decision on Further Deepening the Reform of Fertilizer Circulation System" promulgated by the State Council clearly puts forward the " Implementation of Traceability System of Quality and Safety Information in Fertilizer Industry" to better safeguard the interests of farmers. Five - shield fertilizer two-dimensional code tracing system solves the management of fertilizer enterprises, production, storage, transportation, sales and other aspects. Fertilizers are products that deal with farmers every day, and they are the most basic working people in society, with a low educational level and are easily deceived. Counterfeit compound fertilizers, shoddy products and stolen packaging are all over the place. How can farmers simply and quickly identify the authenticity of the products, let enterprises effectively control the channel to move goods, and at the same time can effectively control the quality and track down the responsibility of the problem products?
化肥行业特征Industry characteristics:
包装袋表面粗糙,堆放环境粉尘大,表面无法贴标和做记号,容易被磨损破坏;
The surface of the packaging bag is rough, the stacking environment is dusty, the surface cannot be labeled and marked, and the packaging bag is easy to be worn and damaged;
产品价格利润不高,要求方案成本低廉,效果持久耐用;
The price and profit of the product are not high, and the scheme is required to be low in cost and durable in effect.
产品出库在户外,风吹日晒,环境恶劣,对扫描硬件设备要求高。
The products are stored outdoors, exposed to the sun and wind, with harsh environment and high requirements for scanning hardware equipment.
化肥溯源实现目标Achieve the goal:
1、提高经营决策的及时性
improve the timeliness of business decision - making
向企业的管理系统提供完整准确的产品数据,并保证数据采集的及时性。给企业提供了及时准确的决策依据,使企业能够面对瞬息万变的激烈竞争做出及时正确的经营管理决策,取得竞争优势。Provide complete and accurate product data to the enterprise management system and ensure the timeliness of data collection. It provides enterprises with timely and accurate decision-making basis, enabling them to make timely and correct management decisions in the face of rapidly changing fierce competition and gain competitive advantages.
2、商品的防窜货
Anti - channeling goods of commodities
经销商的窜货行为会严重影响您的市场销售秩序,采用商品数字化管理系统后,企业的每一件商品都注册了身份码,即商品的数字化使得商品具有了个性化。企业各级管理人员,可以利用固定电话和短信及计算机网络,轻松准确的监控产品的流通情况和真伪情况。 Dealer's behavior of channeling goods will seriously affect your market sales order. After adopting the commodity digital management system, every commodity of the enterprise is registered with an identity code, that is, the digitalization of the commodity makes the commodity personalized. Managers at all levels of the enterprise can easily and accurately monitor the circulation and authenticity of products by using fixed phones, short messages and computer networks.
3、加强对市场的控制管理
strengthen the control and management of the market
通过产品销售信息采集、反馈,实现了对销售商的分区、分级管理,保证了市场健康有序地发展。能有效的控制区域倒货,同时对销售商的跟踪评估,有利于企业正确选择销售合作伙伴,促进市场销售。Through the collection and feedback of product sales information, the division and grading management of vendors is realized, and the healthy and orderly development of the market is guaranteed. It can effectively control regional delivery and track and evaluate vendors, which is helpful for enterprises to correctly select sales partners and promote market sales.
4、销售人员监督管理
sales personnel supervision and management
销售人员以企业思想为基础,以产品标签信息为指导进行销售活动,提高销售队伍的管理水平。
Sales personnel conduct sales activities on the basis of enterprise ideas and under the guidance of product label information to improve the management level of the sales team.
5、商品丢失协查系统
commodity loss investigation system
当某批商品在生产和运输途中丢失或被盗,则可以在本系统中挂失和备案,当该批商品进入市场进行商品身份查询时,系统会自动记录相关信息,企业管理人员根据系统信息及时和消费者联系,进行追踪调查,便于寻找该批商品。When a batch of goods is lost or stolen during production and transportation, the loss can be reported and filed in the system. When the batch of goods enters the market to inquire about the identity of the goods, the system will automatically record the relevant information, and enterprise management personnel will contact consumers in time according to the system information to conduct follow-up investigation so as to facilitate the search for the batch of goods.
6、出入库管理全程数码监控
Digital monitoring of the whole process of inbound and outbound management
产品出入库过程,消除原来仓储等部门人员手工的数据录入、数据统计工作,改为条码化设备自动采集,减少大量手工重复工作,归避人为失误现象,降低人员工作强度。In the process of entering and leaving the warehouse, the manual data entry and statistics work of personnel in the original warehouse and other departments is eliminated, and the automatic collection of bar code equipment is changed to reduce a large number of manual duplication of work, avoid human error and reduce the work intensity of personnel.
7、产量控制 Output Control
系统可以有效地控制下属企业、各品牌的产量。每年根据生产计划,下发相应数量的商品身份码或标识,同时提供查询服务。生产就只能按所发的数量生产,没有办法超量生产。这样可以避免体外循环,防违规生产和行业管理失控。The system can effectively control the output of subordinate enterprises and brands. Each year, according to the production plan, a corresponding number of commodity identification codes or logos are issued and inquiry services are provided. Production can only be carried out according to the quantity issued, and there is no way to overproduce. This can avoid cardiopulmonary bypass, prevent illegal production and industry management from getting out of control.
8、杜绝假冒产品流入销售市场
Stop fake products from flowing into the sales market
及时发现乱贴牌现象,防止假冒产品流入企业销售市场,大大避免了因此给企业带来的经济以及信誉损失。Timely detection of the phenomenon of random labelling prevents counterfeit products from flowing into the enterprise sales market and greatly avoids the economic and reputation losses thus brought to the enterprise.
9、实现产品质量跟踪系统的可追溯性
Realize traceability of product quality tracking system
产品质量是企业的生命。通过系统全面跟踪采集产品信息,可以实现从最终用户到产品生产等相关信息的追溯,以便按照条码批次和相关信息进行统一召回处理,实现产品追溯功能,帮助企业全面提高产品质量。Product quality is the life of an enterprise. By comprehensively tracking and collecting product information through the system, the traceability of relevant information from end users to product production can be realized so as to carry out unified recall processing according to bar code batches and relevant information, realize the product traceability function, and help enterprises improve product quality in an all-round way.
化肥溯源业务流程Tracing process:
1、根据企业现状首先实行追溯码的编缉。
according to the current situation of the enterprise, the first implementation of traceability code compilation.
2、如果是手工包装,即将追溯码用标签形式贴到或缝到对应产品上。
If it is manually packaged, the traceability code will be pasted or sewn to the corresponding product in the form of a label.
3.如果是自动线生,企业可通过生产线改造及相应技术手段附着到产品各级瓶装或包装上。
If it is an automatic production line, the enterprise can attach to bottles or packages at all levels of the product through production line modification and corresponding technical means.
4.实现生产过程数据与溯源编码的关联,实现可通过溯源编码追溯到生产过程详细记录的功能。
Realize the association between production process data and traceability code, and realize the function of tracing back to detailed records of production process through traceability code.
5.将关联过的编码及生产过程数据通过网络上传至产品溯源平台,形成完整的全流程追溯体系。
Upload the associated coding and production process data to the product traceability platform through the network to form a complete whole-process traceability system.
化肥溯源系统结构system structure:
数据采集层Data acquisition layer
最底层为数据采集层,将包装数据以及关联关系、基础信息、出入库数据传回服务器
The lowest layer is the data collection layer, which returns the packaging data, the association relation, the basic information and the incoming and outgoing data to the server.
信息处理层Information processing layer
第二层为接收、管理、分析、挖掘,成功各种应用数据、报表数据,供企业日常工作使用
The second layer is to receive, manage, analyze and mine successfully various application data and report data for the daily work of the enterprise.
商业应用层Commercial application layer
第三层提供第三方数据对接、在数据中心获取数据供企业应用于产品追溯、防伪查询、防窜查询、营销推广等。The third layer provides third-party data docking, data acquisition in the data center for enterprises to apply to product traceability, anti-counterfeiting inquiry, anti-channeling inquiry, marketing promotion, etc.
自动生产Automatic production
绑定生产信息(操作员、线号、班组等)
喷码机赋码 赋与产品唯一“身份证”码、记录数据、绑定企业代码、生产日期、包装代码、毒性代码、环保代码、随机码(操作员、线号、班组)等The inkjet printer assigns a unique " ID card" code to the product, records data, binds the enterprise code, production date, packaging code, toxicity code, environmental protection code, random code ( operator, line number, team ), etc.
包装Packing
1、人工装箱Manual packing:
增加阻挡装置,区分箱与箱内产品,防止装错箱;自动生成并打印箱标,形成单品与箱的关联;人工贴标并按顺序装箱;Add blocking devices to distinguish the box from the products in the box to prevent the wrong box. Automatically generate and print box labels to form the association between single items and boxes; Manual labeling and packing in sequence;
2、自动装箱automatic packing:
既时打印箱标方式:系统获取装箱机信号(或根据比例)打印箱标,人工按出标顺序贴在箱子上;
On - the - spot printing of box labels: the system acquires the signal of the container loader ( or according to the proportion ) to print the box labels, and manually pastes them on the boxes according to the order of labeling.
自动贴标方式Automatic labeling method:装箱完成后,自动贴标机自动赋码,固定式扫描器扫描箱标并形成“单品-箱”关联;after the packing is completed, the automatic labeling machine automatically assigns codes, and the fixed scanner scans the box labels and forms a " single product - box" association;
码垛stack
1、人工码垛方式Manual stacking method:
人工将箱子堆叠在托盘上,根据“单品-袋”比例设定值达到托盘堆叠数量时自动打印垛标或生成虚拟垛码
Manually stack boxes on pallets, and automatically print stacking marks or generate virtual stacking codes when the set value of " single product - bag" ratio reaches the stacking quantity of pallets
2、自动码垛方式Automatic stacking method:
码垛前安装一个固定扫描器读取箱标,码垛机自动码垛,垛码的生成可根据比例或者码垛机完成信号;
Before palletizing, a fixed scanner is installed to read the box marks, and the palletizing machine automatically palletizes them. The stacking code can be generated according to the proportion or the palletizing machine completes the signal.
化肥溯源作业流程 :
Chemical fertilizer traceability process:
入库be put in storage
1、生产入库方式Production warehousing method:
生产后自动入库,无需人工操作
Automatic warehousing after production without manual operation
2、扫描入库方式Scan warehousing method:
满垛的扫一箱可整垛入库,不满一垛的逐箱扫描入库
A full stack can be swept into the warehouse in one box, while a less than one stack can
1、绑定产品信息 Binding Product Information
2、绑定物流信息binding logistics information
3、绑定经销商Binding Distributor
4、发货数量统计 Statistics of Delivery Quantity
出库delivery of cargo from storage
第一步Step 1:仓储部制作出库单,绑定经销商、物流信息、产品信息、发货数量(支持一单多产品时发货)The warehouse department makes issue documents, binding the distributor, logistics information, product information, and shipment quantity ( shipment is supported when there are more than one product )
第二步Step 2:发货员使用PDA扫描枪下载出库单,并按箱/垛扫描,达到发货数量时自动提示;
The consignor uses PDA scanning gun to download the delivery document, and scans it by case / stack, and automatically prompts when the delivery quantity is reached;
第三步Step 3:上传发货数据; Upload shipping data;
(出库系统支持无线网络操作,操作简单,快速发货,减少人工操作)
( Outbound system supports wireless network operation, simple operation, fast delivery and less manual operation )
追溯码Tracing code
瓶码或包码Bottle code or bag code:
唯一身份码(数字码、条码、二维码,可由企业决定);
unique identification code ( digital code, bar code, two-dimensional code, which can be determined by the enterprise );
例如For example:X0001 4241 0 1 2 00000000001;
规则Rules:企业代码(5位)+生产日期(4位)+包装代码(1位)+毒性代码(1位)+环保代码(1位)+随机码(12位)。(仅供参考,可做调整); enterprise code ( 5 digits ) + production date ( 4 digits ) + packaging code ( 1 digit ) + toxicity code ( 1 digit ) + environmental protection code ( 1 digit ) + random code ( 12 digits ). ( For reference only, adjustments can be made );
箱码Box code:
即时打印贴标或者喷码机喷印箱码;
instant printing labeling or inkjet printer printing box code;
例如For example:X0001 4241 0 1 2 000000000001;
规则Rules:企业代码(5位)+生产日期(4位)+包装代码(1位)+毒性代码(1位)+环保代码(1位)+随机码(12位)。(仅供参考,可做调整);enterprise code ( 5 digits ) + production date ( 4 digits ) + packaging code ( 1 digit ) + toxicity code ( 1 digit ) + environmental protection code ( 1 digit ) + random code ( 12 digits ). ( For reference only, adjustments can be made );
跺码Stamp code
即时打印垛码;也可虚拟跺,无需打印标签,为企业节省成本。
print stack code immediately; Can also be virtual stamping, no need to print labels, save costs for enterprises.
例如For example:X0001 4241 0 1 2 000000000001;
规则Rules:企业代码(5位)+生产日期(4位)+包装代码(1位)+毒性代码(1位)+环保代码(1位)+随机码(12位)(仅供参考,可做调整)enterprise code ( 5 digits ) + production date ( 4 digits ) + packaging code ( 1 digit ) + toxicity code ( 1 digit ) + environmental protection code ( 1 digit ) + random code ( 12 digits ) ( for reference only, adjustment can be made )
化肥溯源系统应用:
Application of chemical fertilizer traceability system:
1、产品追踪:系统后台查询,
Product tracking: system background query,
2、防窜查询:系统后台查询、专用(稽查宝)稽查(可选)
Anti - channeling inquiry: system background inquiry, special ( inspection treasure ) inspection ( optional )
3、防伪查询(可选):中国农药安全追溯平台、微信、短信、语音、手机,
Anti - counterfeiting inquiry ( optional ): China Pesticide Safety Traceability Platform, WeChat, SMS, Voice, Mobile Phone,
4、营销应用(可选):积分、电商、微信推广
Marketing Application ( Optional ): Points, E - commerce, WeChat Promotion
化肥溯源系统功能:
Function of chemical fertilizer traceability system:
1、防伪:每一个二维码都是唯一的,别人无法复制;
Anti - counterfeiting: Each two-dimensional code is unique and cannot be copied by others;
2、会员积分:消费者扫描产品二维码,手机号注册绑定,每扫一个码得到相应积分,企业可自己定义积分规则。Membership Points: Consumers scan product two-dimensional codes, mobile phone numbers are registered and bound, each code is scanned to get corresponding points, and enterprises can define their own points rules.
3、经销商手机扫描出库:经销商注册申请账号,通过扫描产品或箱上的二维码,进行发货;企业内部通过后台得到相应数据,知道经销商是否窜货及产品销售情况。The dealer's mobile phone scans the issue: the dealer applies for account number registration and delivers the goods by scanning the two-dimensional code on the product or box; The enterprise obtains the corresponding data through the background to know whether the dealer has jumped the goods and sold the products.